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Korea Iron & Steel Association                                 Chapter 3●Tour of a steel mill

                                                                                                                                                                      Then, coal is baked at temperatures
           A blast furnace is a large iron smelting                                                                                           Then, iron ore becomes   of 1,000 to 1,300 ° C to make ‘coke.’
           facility that stands 110 meters tall.                                                                                                  ‘sintered ore,’
           By harnessing the powers of earth, fire,                                                                                            a raw material apt for                           Coal
                                                                                                                                                                                                     Coke plant
           and wind in a furnace, we get molten iron.                                                                                              ironmaking.
                                                                                                                                                                       Iron
                                                                                                                                                                       ore
                        A 30-story
             Blast furnace  apartment
                         building  The Statue
                          100 m   of Liberty
                                   93 m

                                                                                                                                                                             Sintering
                 110m                                                                                                                                                        plant            Shaft furnace
                                         Male adult
                                          1.8 m
                                                                                                                                    The iron ore, or sintered ore,
                                                                             First, Korea imports                                   and coke processed in this
                                                                         quality iron ore, with 60% iron                            way go into the furnace
                                   Fire?
                                   Fire?                                  content, from countries like
                      Earth?                                                 Australia and Brazil.                                  to mix with fire!
                      Earth?
                                                                                                                                                                                       I can't wait!
                                       Wind?
                                       Wind?                                                                                                                                           I can't wait!
                                                                                                                                  nice to meet you
                                                                                                                                  nice to meet y ou  nice to meet y ou
                                                                                                                                                nice to meet you
                                                                                                                                                                   Guys, shall we
                                                                                                                                                                   go see some
                                                                                                                                                                    scorching
                                                                                                                             F Furnace  Limestone  Coke  Sintered ore
                                                                                                                              urnace
                                                                                                                                      Limestone
                                                                                                                                                    Sintered ore
                                                                                                                                                oke
                                                                                                                                               C
                                                                                                                                                                      action?

                                 To ensure that the
                                varying components   and sized appropriately to be
                                of the imported ore     fed into the furnace,
                                 is processed to be    the ore is put through a                                                                              Look at that machine!
                                                         ‘sintering’ process.
                                    consistent,                                                                                                                 It's really huge!


                                                                                                                          This is the world's largest blast
                                                                                                                           furnace with internal space
                                                                                                                          measuring a whopping 6,000
                                                                                                                                 cubic meters.

                                                            e is
                                                         o
                                                          n or
                                                       e ir
                                                     The iron ore is
                                                     Th
                                                        in
                                                         t
                                                               rt.
                                                             pa
                                                     fe
                                                      d
                                                     fed into this part.
                                                           his
                                                          t
                                                         o
                                                     Then, temperature
                                                     Th e n, t e mpe r a tur e                                                                               Th e y put o n ha r d ha ts
                                                                                                                                                             They put on hard hats
                                                         es
                                                     a and pressure
                                                             e
                                                           sur
                                                      nd pr
                                                           d.
                                                          l
                                                          ie
                                                       e app
                                                     a are applied.
                                                      r
            Tidbit            Refractory, a mixture of stone and sand, protects a blast furnace from melting even at 1,500℃.   Tidbit         Normally, iron ore and oxygen are tightly bound. However, oxygen must be separated from the ore
                              A refractory refers to materials that can withstand high heat.                                                  through the ‘reduction process’ that is absolutely necessary to make steel.
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