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SUMMARY ③                                                                        Korea Iron & Steel Association

















             Iron ore becomes steel

             How do you take ore that is buried in the mine and create a steel product? Let's take a look at the process by which steel is
             made at an integrated mill.                                                                                                         Steelmaking process
                                                                                                                                               The first batch of molten iron harbors
                                                                                                                                               impurities, such as carbon, phosphorus,
                                                          Storage of raw materials                                                             sulfur, and silicon.  When used as-is, the
                                                                                                                                               resulting product is brittle and difficult
                                                         The process brings iron ore                                                           to process. Therefore, the batch is
                                                         and bituminous coal mined
                                                                                                                                               transferred to a converter, where the
                                                         from Australia and Brazil by
                                                                                                                                               molten iron is put through the process
                                                         boat. Then, they are stored.
                                                                                                                                               of blown pure oxygen to filter out
                                                                                                                                               unnecessary ingredients in order to
                                                                                                                                                                             Product manufacturing and shipment
                                                                                                                                               produce steel.
                                                                            Ironmaking process                                                                              Steel products are delivered to their final
                                                                                                                                                                            destinations by train, ship, or truck.
                                                                         It is a process of making molten iron
                                                                         by feeding into the furnace small
                                                                         pieces of iron ore (sintered ore) and
                                                                         coke that have been pre-treated
                                                                                                                                                                                       Rolling
                                                                         through ‘sintering’ and ‘coking.’
                                                                         When air heated to 1,200℃ is blown                                                                         It is a process by which slabs, blooms,
                                                                         into the bottom of the furnace, coke,                                                                      billets, and other semi-products
                  Pre-treatment of Raw Materials                         which acts as the fuel, is oxidized                                                                        produced by continuous casting
                                                                         by the heat. At this time, the coke                                                                        process are passed between several
                Sintering                                                generates carbon monoxide, which                   Continuous casting process                              rotating rolls.
                Through this process, the varying components             removes the oxygen attached to iron                                                                        Just like kneading dough with a rolling
                of the iron ore are made more consistent and the         ore. Through this chain of chemical               This is the process of placing                           pin, force is applied continuously
                ore is shaped into sizes more appropriate to feed        reactions, iron ore becomes ‘molten               liquid molten steel in molds. Then,                      to generate thin and long steel plates.
                into the furnace. The outcome of this process is         iron,’ which flows out of the furnace.            it is cooled to make semi-finished
                called ‘sintered ore.’                                                                                     products, such as slabs, blooms, and
                                                                                                                           billets. Here, the slab is put through
                Coking
                                                                                                                           a ‘thick plate mill’ to become thick
                This is the process of heating coal
                                                                                                                           plates, or into a ‘hot rolling mill’ to
                to around 1,000℃ to create solid fuel.
                                                                                                                           make hot-rolled steel plates.
                Coke acts as a reducing agent that melts raw
           A piece of                                                                                                       A piece of
                materials in a furnace and separates oxygen
           knowledge                                                                                                        knowledge
                from iron ore.
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